Jergens 215-066153 M08-1.0xm12-1.25metric Jergens Keylocking Insert

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Best Jergens 215-066153 M08-1.0xm12-1.25metric Jergens Keylocking Insert Details

• Package Quantity: (1) Piece
• Type: Thin Wall
• External Thread Size: M12x1.25
• Internal Thread Size: M8x1.0
• Insert Length (mm): 12mm
• Material: Carbon Steel

Tutorial Jergens 215-066153 M08-1.0xm12-1.25metric Jergens Keylocking Insert Description

Key Locking Inserts - Threading Insert Systems Type: Thin Wall External Thread Size: M12x1.25 Internal Thread Size: M8x1.0 Insert Length: 12 mm

Spec Jergens 215-066153 M08-1.0xm12-1.25metric Jergens Keylocking Insert Complete

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*** Product Information and Prices Stored : May 25, 2010 12:15:03 ***

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How to Install Threaded Inserts

Threaded inserts are fastener-related devices constructed of metal or plastic materials. They are generally used to provide thread tracks for screws or bolts. These inserts can allow a fastener to form a more secure attachment to soft or pliable surfaces that would otherwise reject fastening, repair a damaged thread track, or install threads into a workpiece without relying on a more elaborate production process. Threaded inserts are usually placed inside an existing hole or slot, and they feature an external design that allows them to be lodged securely, along with a cylindrical inner cavity lined with threads.

Fastener inserts can be made from a wide range of materials, including metals such as brass and steel, and plastics such as PVC. Likewise, they are available in a variety of design types depending on their application. Molded inserts are used in plastic fabrication cavities, while key-lock inserts are employed for repairing stripped thread holes. Threaded brass inserts are most often used for fastening plastic materials, although they can also be applied to wood and other surfaces as well. Installing these inserts is usually a multistage process, and can sometimes require special equipment or techniques to accomplish.

Threaded Inserts in Wood

Installing a threaded brass insert into a wood surface requires a certain degree of care. A threaded rod with a length depending on the specific application needs will be required, along with a few similarly-sized nuts, masking tape, and copper tubing with an internal diameter slightly larger than the external diameter of the threaded rod.

First, a pilot hole must be drilled into the wood at the point where the threaded insert will be installed. To help keep the angle of insertion perpendicular to the surface, it can be helpful to mount the workpiece in a drill press, but it is important that the drill press is off during the procedure. The workpiece should not be clamped too tightly because the threaded rod should be able to rotate inside the copper sleeve. The rod can then be twisted into its slot with a wrench, while masking tape is used to keep it from slipping out of the copper tubing, which functions as a sleeve. Depending on the hardness of the wood, considerations may need to be taken for clearing chips from the area.

Threaded Inserts in Thermoplastic

Putting threaded brass inserts in a thermoplastic material, such as acrylic, involves a different set of equipment and methods than those used for wood surfaces. In some cases, the insert may need to be melted into the workpiece in order to form a secure joint. Generally, this occurs on the more rounded side of an acrylic piece as a smaller amount of melted plastic will gather near the insert and the installation will be easier. The standards steps in such a procedure include:

o Positioning: A threaded brass insert usually has a taper on one side to help with insertion into a slot. Inserts should be placed along the surface of the thermoplastic workpiece in their intended spots, ideally along a series of predrilled holes.

o Insertion: The workpiece should be clamped or moved to ensure that the insert holes are overhanging the edge of a bench or other work surface, and a heated soldering iron may then be pressed into the threaded insert. Applying a slight amount of pressure onto the soldering iron will help push the insert straight down into the material.

o Protrusion: The soldering iron can be used to guide the insert and keep it straight as it enters the workpiece. The insert should be pushed until it lies flush with the top surface of the workpiece, although there may be a small accumulation of melted plastic that rises over the insert. Depending on the application requirements, the insert should also be checked to see if it lies flush with the bottom half of the plastic surface.

o Inspection: After the threaded insert has been installed, it may be helpful to use a screw or bolt to verify its positioning. If the screw attaches at a bent angle, the soldering iron can be applied to reposition it correctly.

It may be necessary to preheat an insert on the soldering iron before beginning installation, especially if working with a large brass insert. Alternatively, a drill press can be employed to grip the workpiece while heat is applied to the insert, although the press should not be turned on during the process.

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A Look at Deck Fasteners

Deck fasteners are screws especially manufactured to fasten the many soft, thin planks of a wood en deck in place. Wooden decks must be able to withstand many different kinds of weather and corrosion, and so deck fasteners must be able to stand up to these elements just as well. Therefore, deck fasteners are usually coated with a weather-resistant coating that protects them from rust and corrosion. The coating is made of zinc plating. A steel screw plated with zinc is called a galvanized steel screw. A screw can also be coated in a ceramic material. Deck screws can also be made of stainless steel or high-copper-content screws, as these screws won't stain the deck.

Deck fasteners are designed to drill their own hole, drive downward gradually and easily, lay flat against the surface of the deck, and be difficult to extract once inserted. For this reason, deck screws are said to be sharp-pointed, self-drilling, self-countersinking, and shallow-threaded. Sharp points eliminate the need for extra drills. The threads of a deck screw are sharp as well. The top of the shank, up at the collar by the head, flares upward, so that it sets perfectly level with the deck. The threads of the screw are set at a very gradual or shallow degree, so that the screw goes in easier. Some deck screws are even lubricated, for even greater ease of insertion.

The heads usually have a square-shaped insertion point for a square-headed screwdriver or screw gun. Square heads don't accidentally strip as easily as Phillips-head screwdrivers.

Hidden Deck Fasteners

Hidden deck fasteners or "blind" deck fasteners eliminate screws from view entirely. Rather than drilling into the surface of the deck and into the under-support, the thin planks fit together like a simple jigsaw puzzle using a series of brackets. These brackets are attached to the side faces of the planks using screws. You screw the first or edge plank normally, and then you fit the second planks into it via a slot. Follow this series until you get to the end of the deck. Fasten the last plank in place normally, and voila! You have a new deck with no visible screws. The deck holds together as if it were one piece of wood.

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Threaded Rod - One of the Most Common Pieces of Hardware

The threaded rod is one of the most used fastener methods used today. This is because of its high durability, the amount of materials this type of rod can be found in, and the various sizes. Some can be found as small as fractions of an inch in diameter, while others quite a bit larger.

Many industries make use of the threaded rod in one way or another. While most do it yourselfers know the shorter versions as used in normal household applications, those in the construction, plumbing, electrical, general repair, and automotive repair industries are well aware of how useful they are.

Some of the rods that can be found in stores are only a few inches in length. These are used mostly in small repairs and are very affordable for the person looking for them to fix something around the house. Other threaded rod sizes can be a few feet in length. These are both but shorter for multiple applications or used all at once for larger jobs. These are also often found in standard hardware stores and are fairly inexpensive.

Searching for them deeper than your local hardware store can reveal more options. For instance, many industrial supply and dedicated manufacturers sell them finished in a variety of materials, and in a range of different thread types. It is not uncommon to find them finished in materials such as stainless steel, galvanized steel, zinc, yellow zinc, aluminum, or brass. Some other options are available at special retailers as well. The threads are also available in left or right handed varieties, as well as fine, coarse, and metric types. Knowing exactly what you are purchasing before putting any money down is a good idea.

For the do it yourselfer looking for some for home use, one can either purchase several smaller rods or invest in a larger one. Those that are longer are often not that much more expensive and are well-worth the price if you feel you will need it. For industrial purposes, buying in bulk is the far more affordable option. Wholesale options can cut the costs by up to fifty percent depending on the vendor, and with the internet it is possible to browse multiple online shops to get the best price in exactly the finish and thread type that you need.

Often the other items needed to use these rods, such as anchor bolts, coupling nuts, and U-bolts can be found at the same vendors. Some may offer lower prices for buying the rods themselves and other products with them at a lower price, though with some wholesalers it may be necessary to email about large bulk orders of multiple products to get the best deals. Finding the right threaded rod type for you or your business's needs is not extremely difficult, but finding them at the lowest price possible without sacrificing quality can take some time. There are several resources available, but using them to their fullest is up to you to get the best results.

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